Achievable Results:
· Superior Flatness: The single-bend unit rapidly eliminates macroscopic defects (waves, buckles, coil set), while the 23-roll unit refines the strip to a flatness of approximately 3 I-Units or better, meeting electronic-grade standards.
· Residual Stress Relief: Combined plastic deformation effectively dissipates internal stresses from rolling and cooling, preventing warping during subsequent cutting, stamping, or annealing.
· Broad Compatibility: Handles a wide range of materials, from hard-tempered, high-strength alloys to ultra-thin foils (e.g., 0.03–0.05mm).
· Enhanced Stability: Reduces the load on the precision 23-Roll cassette, allowing stable operation at high line speeds (100–200 m/min).
Customer Benefits:
· Increased Yield & Value: Higher precision reduces scrap rates and enables premium pricing for high-end electronics and precision component orders.
· Reduced Maintenance Costs: Protects delicate 23-roll components from excessive wear and impact, extending service life and lowering downtime.
· Lower Production Costs: Achieves high-efficiency flattening with lower tension requirements (1/3 to 1/5 of pure stretching), reducing energy consumption and eliminating redundant processing steps.
· High ROI & Flexibility: A single line accommodates both standard finishing and advanced processing for stainless steel, copper, and titanium, maximizing asset utilization.
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