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Combined tension leveler system

    Combined tension leveler system

    Jiade combined single-bend leveling plus 23-roll tension leveler adopts staged rough correction and micro precision flattening to eliminate strip waves, buckles and coil set, delivering finished flatness within 3 I-Units for electronic-grade ultra-thin foils and high-hardness alloys; it fully releases internal residual stress, cuts tension load and equipment wear, runs stably at 100–200m/min, lowers energy consumption and scrap loss, and supports stainless steel, copper and titanium processing to boost production yield and equipment ROI.
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Achievable Results:

  • · Superior Flatness: The single-bend unit rapidly eliminates macroscopic defects (waves, buckles, coil set), while the 23-roll unit refines the strip to a flatness of approximately 3 I-Units or better, meeting electronic-grade standards.

  • · Residual Stress Relief: Combined plastic deformation effectively dissipates internal stresses from rolling and cooling, preventing warping during subsequent cutting, stamping, or annealing.

  • · Broad Compatibility: Handles a wide range of materials, from hard-tempered, high-strength alloys to ultra-thin foils (e.g., 0.03–0.05mm).

  • · Enhanced Stability: Reduces the load on the precision 23-Roll cassette, allowing stable operation at high line speeds (100–200 m/min).

Customer Benefits:

  • · Increased Yield & Value: Higher precision reduces scrap rates and enables premium pricing for high-end electronics and precision component orders.

  • · Reduced Maintenance Costs: Protects delicate 23-roll components from excessive wear and impact, extending service life and lowering downtime.

  • · Lower Production Costs: Achieves high-efficiency flattening with lower tension requirements (1/3 to 1/5 of pure stretching), reducing energy consumption and eliminating redundant processing steps.

  • · High ROI & Flexibility: A single line accommodates both standard finishing and advanced processing for stainless steel, copper, and titanium, maximizing asset utilization.


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